Which is a manufacturer & supplier of an extensive range of plastic moulds, Household Plastic Mould, Package Mould, Furniture Mould, Logistics Mould and Pipe Fitting Mould, etc.
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READ MOREZhejiang Keshi Mould & Industry Co., Ltd. is located in Huangyan District, Taizhou City China. Which is a manufacturer & supplier of an extensive range ...
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1. Product and Mold Design
The manufacturing process begins with product design. Engineers define the shape, wall thickness, and functional features of the household plastic item based on usage requirements. Using CAD software, the mold structure is designed accordingly, including cavity layout, parting lines, draft angles, and ejection systems. At this stage, material shrinkage and surface finish requirements are also considered to ensure dimensional accuracy.
2. Material Selection and Preparation
Once the design is finalized, suitable mold steel or aluminum is selected based on expected production volume and plastic material. The raw mold material is inspected and pre-treated, often through annealing, to improve machinability and reduce internal stress before cutting operations begin.
3. Machining and Shaping
CNC milling, drilling, and EDM (Electrical Discharge Machining) are used to shape the mold core and cavity. High-precision machining ensures that complex geometries and fine details are accurately reproduced. For household plastic molds, smooth internal surfaces are particularly important, as they affect product appearance and ease of demolding.
4. Heat Treatment and Surface Processing
After rough machining, heat treatment is applied to improve hardness and wear resistance. Surface treatments such as polishing, texturing, or coating may follow, depending on the desired finish of the plastic product. For example, a matte texture may be applied to molds used for storage boxes to reduce visible scratches.
5. Assembly, Testing, and Adjustment
Finally, mold components are assembled, and trial molding is carried out. Test runs help identify issues such as short shots, warpage, or flash. Adjustments are made until stable production conditions are achieved, completing the manufacturing process.
Different mold materials are chosen based on production needs, budget, and performance requirements. The many common materials include various steels and aluminum alloys. Their differences can be summarized as follows:
|
Material Type |
Typical Characteristics |
Common Applications |
Cost Level |
|
P20 Steel |
Good machinability, moderate hardness |
General household items |
Medium |
|
H13 Steel |
High heat resistance, good strength |
Heat-resistant plastic items |
Medium–High |
|
Stainless Steel |
Corrosion resistance, clean surface |
Food-related products |
High |
|
Aluminum Alloy |
Lightweight, fast heat transfer |
Prototypes or short runs |
Low–Medium |
Steel molds are widely used for mass production of household plastic items due to their durability and stable performance. P20 steel is often selected for daily-use products such as buckets or hangers, as it balances cost and lifespan. H13 steel is more suitable when molding plastics that require higher processing temperatures.
Stainless steel molds are preferred in environments where corrosion resistance and hygiene are important, such as food containers. Aluminum molds, while less durable, offer faster machining and shorter cycle times, making them suitable for product development or limited production runs.
The usage and lifespan of household plastic molds depend on several interacting factors, including material choice, operating conditions, and maintenance practices. Proper usage can significantly extend mold service life and maintain consistent product quality.
◆ Typical Usage Scenarios
Household plastic molds are used in injection molding machines operating under controlled temperature and pressure conditions. They may run continuously in large factories or intermittently in smaller production settings. Stable process parameters reduce mechanical stress on mold components.
◆ Expected Lifespan Range
The lifespan of a household plastic mold is often measured in the number of molding cycles. For example:
※ Aluminum molds: approximately 50,000–200,000 cycles
※ P20 steel molds: approximately 300,000–600,000 cycles
※ Hardened steel molds: up to or beyond 1,000,000 cycles
These figures are approximate and can vary depending on plastic type and mold complexity.
◆ Maintenance and Care Factors
Regular cleaning, lubrication, and inspection are essential. Removing plastic residue, checking cooling channels, and monitoring wear on ejector pins help prevent unexpected downtime. Scheduled maintenance reduces the risk of surface damage that could affect product appearance.
◆ End-of-Life Considerations
When molds reach the end of their service life, they may still be refurbished through re-polishing or component replacement. In some cases, retired molds are repurposed for low-precision products, extending their practical value.